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The following are the 3
most damaging vehicle element items: a) environment, b) abuse, and c) time.
Before even examining them in the context of
on-road vehicles, consider a parallel by thinking about the electrical wiring system in
any private residence - house. Problems are seemingly always kept to a minimum in a
well-maintained home.
- Environment - mostly at its best, all wiring is in
conduit protection in the building walls.
- Abuse - the greatest common abuse is an overloaded
circuit. It results in blown fuses or open circuit breakers.
- Time - almost indefinite.
Problems start when one starts splicing extra
wires and "expanding the system" by disregarding electrical building codes. All
this results in overloaded circuits, unprotected wires, fire hazards, most of the time,
ending in system or building destruction.
Now using that above example of the
buildings wires, put it in the context of a trailers wiring system. Consider
the same three damaging elements:
- ENVIRONMENT
Trailers operate on the countries highways twelve
months of the year in any weather condition. Winter season puts the trailer wiring systems
through the greatest salt attack known throughout history. Eleven times more salt is put
on the highways during the short winter season then the total population of the United
States puts on the table or uses for food preservation and preparation in a year. Unlike
houses that stand still, a moving trailer is under constant and sometimes severe
vibration, therefore the wiring system is exposed to the same vibration.
During the summer months, the wiring is exposed
to the heat and direct sun rays. Environment greatly magnifies any known abuse -
mechanical or design. It finds any unprotected wire end or improper splice and introduces
salt throughout the wiring system. Result - corroded wire, greatly increased resistance
and temperature, all resulting in harness destruction as well as lamp destruction, since
salt creep does not recognize any boundaries other than total exclusion.
- ABUSE
The main groups of abuse are:
Design Abuse
Short cuts in proper choice of wire size.
Short cuts in wire schematics by use of numerous
splices to save a few feet of wire.
"Make shift" splices by twisting wire
ends.
Copper flash aluminum wire.
- TIME
If the abuse and environment form a team - time
becomes the greatest ally in the destruction of a wiring system. It takes but one winter
to destroy wiring systems.
The above discussed damaging elements set the
basic design requirements of proper wiring systems.
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